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ASQ CQI exam : ASQ Certified Quality Inspector

CQI Exam Questions
  • Exam Code: CQI
  • Exam Name: ASQ Certified Quality Inspector
  • Updated: Oct 05, 2026
  • Q & A: 310 Questions and Answers
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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Metrology26%- Calibration
  • 1. Out-of-calibration procedures
  • 2. Calibration systems and schedules
  • 3. Traceability to national standards (NIST)
- Common Measurement Tools
  • 1. Gauge blocks
  • 2. Micrometers (outside, inside, depth)
  • 3. Pin gauges, thread gauges, ring gauges
  • 4. Dial indicators
  • 5. Calipers (dial, digital, vernier)
  • 6. Height gauges
- Measurement Techniques
  • 1. Linear and dimensional measurement
  • 2. Thread measurement
  • 3. Angular measurement
  • 4. Surface finish measurement
  • 5. Gauge R&R (Repeatability and Reproducibility)
- Special Measurement Equipment
  • 1. Thread measuring wires
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Hardness testers
  • 4. Surface plates and height standards
  • 5. Optical comparators (shadow graphs)
Technical Mathematics19%- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Basic Shop Math
  • 1. Order of operations
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Fractions, decimals, and percentages
- Algebra
  • 1. Linear equations
  • 2. Transposition of formulas
  • 3. Ratio and proportion
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Right triangle solutions
  • 3. Pythagorean theorem
Inspection and Test33%- Inspection Planning and Processes
  • 1. Receiving Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Final Inspection
- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Nondestructive Testing (NDT)
  • 1. Visual inspection
  • 2. Liquid penetrant testing
  • 3. Magnetic particle testing
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
Quality Assurance22%- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. 5 Whys, Fishbone diagrams
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. Material Review Board (MRB)
  • 4. Nonconforming product control
- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)

ASQ Certified Quality Inspector Sample Questions:

Question #1

Which of the following is sampling inspection in which, after each unit is inspected, the decision is made to accept the unit, not accept the unit, or inspect another unit?
Response:

  • A. Chain sampling
  • B. Multiple sampling
  • C. Skip-lot sampling
  • D. Sequential sampling
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #2

Geometric dimensioning and tolerancing defines a basic dimension as:
Response:

  • A. a numerical value used to describe the theoretically exact size, profile orientation, or location of a feature or datum target.
  • B. the general term applied to a physical portion of a part, such as a surface, pin, tab, hole, or slot.
  • C. a numerical value expressed in appropriate units of measure and used to define the size, location, geometric characteristic, or surface texture of a part or part feature.
  • D. dimension, usually without tolerance, used for information purposes only.
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

Question #3

You set up your surface gage support rods at a 90 degree angle and to be as short as possible to eliminate what type of error?
Response:

  • A. Cosine
  • B. Parallax
  • C. Cantilever effect
  • D. Parallelism
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Question #4

The micrometer happens to be open at .950. Your task is to measure the thickness of a piano wire. You close the majority of the gap before you put the micrometer on the wire by:
Response:

  • A. twirling the micrometer in a vertical position.
  • B. rolling the thimble across the surface plate.
  • C. twirling the micrometer in a horizontal position.
  • D. rolling the thimble along your hand or arm.
Reveal Solution  Discussion  0

Correct Answer: D  🗳️

Question #5

The purpose of gage R&R is to determine:
Response:

  • A. Reproducibility and repeatability only
  • B. Reproducibility, repeatability, linearity, stability and bias
  • C. Suitability of gage for purpose
  • D. How often the measuring device should be used
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

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